One of the leaders in the field of automation especially in automotive industry for Body-in-White lines (welding), press automation & final assembly lines.

Client had ambitious plans to transform itself and grow rapidly in the Indian manufacturing market. Setting up a plant in Pune within the dynamic market had its own challenges.

Understood clients requirements and their growth drivers.

Using proprietary tool i-START that led to quick environment configuration as per different OEM platforms.

Worked with the client to implement and assist the new design team on optimized design methodologies to reduce design time cycle.

New Design Team implemented optimized methodologies using application domains like BIW fixture, Spot Welding and Component development

A joint business built around 2 great British car brands that design, engineer & manufacture in the UK.

Develop a hybrid Health Check application for the client to review the status of job assignments on their iPad/android device.

We developed this application for the client which ensures the credentials of a valid user and displays data regarding the job through the web service.

On logging into the application, the domain information would be captured and application status would be sent as a response to the user.

The system will display the available domains and their status. When the user clicks on the status, the system will display all the applications available under that domain. After clicking the application, the activity, severity, status and remarks will be displayed.

The Health Check application for iPad/Android allowed the Client's registered users to view the status of all the applications under their domain.

World leader in 2 Wheeler manufacturing with a turnover of close to 5 Billion USD with over 50% market share in domestic market and 12% of revenue from overseas markets

Setting up indigenous full scale R&D capabilities in a very quick time to remain competitive

Exploring new global alliances and develop a global collaborative environment.

To assist in enhancing capacities in product design, styling & product validation

To assist in achieving design automation by using the organization capabilities

To assist in new design team on implementing optimized design methodologies to reduce design timecycle

Availing full scale R&D capabilities in product design, styling and validation.

Enhance Design Automation methodologies to reduce time cycle

An Indian multinational automotive OEM.

A common MES solution which could easily integrate with the ERP System and leveraged to diverse manufacturing units across India.

The MES solution required to interact with vendors for better Production Planning & Assembly Line Sequencing.

Developed one of the first MES Package-Integrated Production Management System(IPMS)- in SAP based on the world class ERP Package of year 2003-SAP 4.6C.

IPMS loaded with features like Build-Card Generation, Monthly/Weekly/3-Day Planning of vehicle, Aggregate Planning, VIN Generation, Real-time Aggregate & Vehicle Production & Quality Data Capture with alert & warning on wrong assembly, Line Stoppage Capture.

Mobile data acquisition devices with RF Technology combined with Barcode Technology used for faster & accurate shop-floor data capture & improved productivity.

This application was integrated with the Client's ERP System of SAP 4.6C and ECC 6.0 afterward for automated production confirmation.

The System has recently been integrated with SRM for efficient communication of Assembly Line Sequence to vendors to achieve Just-In-Sequence Inventory Management at the Plants.

The MES Solution allowed the client to operate its Production Planning & Manufacturing Operations in controlled IT environment.

The production booking on real time basis helped to reduce the reprocessing value of shop made items.

Online Data Capture & Automated Production Processes has reduced the Man-Power requirements at Assembly Lines & PPC areas.

Centralized system for Cost effective IT solutions.

A German multinational automotive corporation.

Aggressive NPI plans demanding more and more CAE resources.

Tremendous cost saving pressure.

Fully integrated Onsite Program Management & Customer Liaison.

Offshore Analysis execution & Design improvement recommendations.

Full leveraging of "Round the clock" execution capability.

Cost savings vs. Conventional staff augmentation model.

Increased conformity to common standards & processes across platform.

Well known tool room from Europe

Fully parametric 3D die design in CATIA V5.

Part was of High strength material.

Pressure on client to minimize development timeline and cost for tool design.

Team of experienced Die designers with CATIA 5 skills selected.

Initial training in CATIA V5 given for 3D designs.

CATIA-V5 start models, some micros etc developed and implemented for faster execution and delivery.

A reliable design vendor outside Europe.

Design team learnt European tooling practices.

On time delivery meeting all CATIA model quality norms.

A leading global auto OEM in the USA.

Improve Engineering productivity by 35%.

Increase integration between KBE tool and high end 3D CAD package with parametric model with assembly constraint.

Built an application for fixture design using KBE tool.

Production pilots to validate methodology and process concepts.

Making use of KBE fixture design application and UG interface programming.

60% time reduction in the design & detailing.

85% automation of design and drawing generation.

Significant reduction in manual entries, hence checking time.

A leading global Japanese auto OEM.

Niche Area, Domain & Resources not so easily available.

Language (Japanese).

Very Strict Quality & Delivery Norms.

Begin with proving technical competency.

Determine methodology / process to quickly replicate the resources in this domain.

Pilot communication channel and methods.

Delmia / other tools deployed / developed / or customized for automation, quality checks or reporting to increase efficiency and quality, while reducing the manual errors.

On-time delivery at much lower cost, yet meeting stringent delivery & quality norms.

Better process maturity.

Emerge as a low cost partner to address peak load's.

An American industrial company that designs and builds specialty trucks, truck bodies and access equipment.

Insufficient Engineering resources to execute New Product Delivery schedule for 20 Complete Door Designs - BIW, Hardware, Sealing, Interior Trim & FEA all CAD files integrated into Client Data Systems including Plant Assembly Process & Serviceability manuals.

Increasing market pressures demanded an aggressive timeline & cost saving targets.

Innovation to enable aluminum bonded door panel.

Integrated Onsite Program Management.

Offsite & Offshore Engineering & Design execution.

Full leveraging of "Round the clock" execution capability.

43% Project Cost savings vs. Conventional Delivery Model.

Reductions in Components (~45%), Mass (~20%) & System Manufacturing time (~52%).

Aesthetic & Ergonomic improvements over current product.

Aluminum bonded panels [patented process] that met all new FMVSS requirements.

Seamless integration into Client system.

A Leader in Construction Equipment Industry in India.

Integration between client’s and its Spanish subsidiaries processes through IT Initiatives.

Rollout of IT systems for its new plant.

Due diligence of the current processes of client and its subsidiaries .

Identification of SAP as the software - for process standardization across all units – India & Spain.

Integrated Program Management / Offsite & Offshore Project execution / Taking advantage of time zones.

New plant rollout in a record of 2 months of all existing modules running with client's system.

Uniform business processes across all locations ( except statutory compliance ).

Quicker Consolidation.

Single SAP landscape - managed services remain the same

World Leader in providing advanced products and services for agriculture, forestry, construction, lawn and turf care, landscaping and irrigation.

Develop a relevant agro product for the Indian market at the right price without comprising on quality.

Tata Technologies did Teardown activities and Benchmarking of the product.

Tata Technologies did a comparative evaluation of existing products against competition.

Tata Technologies solutions helped the client to introduce a new agro product fit for the Indian market.

With Teardown activity study and analysis the client could launch the product at a competitive price point suitable to the Indian market.

One of the Largest maker of tractors and farm equipment, from rice transplanters to combine harvesters. 

Stiff competition in terms of product entry to countries like India.

Lack of local manufacturing unit and import-only business model results in less volume, though there was a brand recognition.

With our experience, we suggested localization of few of their products and also to benchmark available competition product in order to come out with competitive quality products

We undertook the activity of teardown and benchmarking of a tractor, barring the engine, which led to a product as per local requirement with lesser cost.

Optimized cost and design solutions available locally thereby being cost-effective and more competitive in the market.